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Custom Mailer Boxes
Durable, stylish, and fully customizable packaging solutions ideal for eCommerce and gifting. Built with FSC-certified materials.corrugated or kraft material, they ensure protection and brand impact.A Customized Packaging Experience For your Branding Needs
Product OverviewCustom mailer boxes tailored to your brand. Perfect for shipping & premium product presentation | Mailer CompositionDurable corrugated cardboard with E, B, or C flute. Choose single or double-sided print for full-brand coverage | Structure & BuildSelf-locking mailer boxes with secure flaps, easy setup, and flat-pack shipping efficiency |
WhiteBright white corrugated surface for vivid printing and sharp color contrast | KraftNatural brown finish Eco-friendly, rustic, and perfect for sustainable brands. | MetallicGreat for luxury packaging and high-impact presentation. |
Printing MethodOffset or litho-laminated printing ensures vibrant colors, fine details, and professional results. | PantoneSpot color Pantone printing offers precise shade control and consistent brand color accuracy across every box | CMYKFull-color CMYK printing delivers rich gradients, designs, and flexibility for custom artwork layouts |
All You Need to Know About Custom Mailer Boxes
Custom mailer boxes combine sturdy corrugated build, premium finishes, and seamless design to create an unforgettable unboxing that elevates your brand experience
StructureMulti-Layer Laminate with Bottom GussetPET provides print gloss; AL or MET-PET blocks oxygen; PE seals and provides flexibility. Gusset expands to stabilize filled stand up pouches
Construction TechniquesSealing and Gusset FormingK-seal or round-bottom gussets is created via heat sealing for balanced standing. Side seals welded with ±1 mm tolerance for even load distribution.
ApplicationsFunctional Enhancements for UsabilityOptions include ziplocks, spouts, tear notches, degassing valves, and hang holes. Combine matte + gloss finishes or add spot foiling for retail appeal.
Making Your Brand Unforgettable
Need Help Designing Your Stand-Up Pouch?
We provide free in-house design support
Related Products
Explore our wide range of custom packaging solutions, tailored according to your brand & products needs.Frequently Asked Questions
Get answers to common questions about custom rigid boxes, or visit our Help Centre for further information.What materials are Mylar stand-up pouches made from?
They use multi-layer laminates such as PET / AL / LLDPE, offering durability, barrier performance, and print quality.
Can these pouches be used for liquids?
Yes. Add spout fitments for liquid or semi-liquid products like sauces or juices.
Are stand-up pouches recyclable?
Recyclable structures are available in mono-material films (PET / PE) upon request.
Can I get custom shapes or windows?
Yes. Options include die-cut shapes, clear panels, or half-window fronts for product visibility.
